Press Transfer Line

It aims to develop an automation system that optimizes press loading and unloading operations. Compared to manual processes, it is aimed to increase the production speed and volume by 3 to 5 times thanks to the automation system. The system consists of submodules such as Cartesian robots, deskater unit, centering unit and specially designed holders. These components enable business processes to be carried out faster, more efficiently and more securely. Thanks to Industry 4.0 integration, it is aimed to minimize production downtimes and maintenance times, increase continuity in production processes and reduce error rates.

Problems such as operator distraction, slowing down and need for breaks during manual loading and unloading operations reduce productivity, cause occupational accidents and limit production quantities. These processes also negatively affect production quality with high labor costs and high error rates. The inability of manual processes to provide measurable efficiency and the inability to ensure production continuity constitutes a significant obstacle.

Return to Cases

The developed automation system is designed to eliminate the need for manual operations. Cartesian robots have high-speed and precise movement capabilities. The Destacker unit separates sheet materials with a magnet-supported system and ensures uninterrupted operation of the robot. The centering unit increases production accuracy by keeping the parts in the correct position with camera and mechanical systems. The holders are made of specially designed aluminum and carbon alloys and allow the safe transportation of parts of different sizes. With PLC controlled automation software, the system has an easily programmable structure and offers the advantage of fast installation and use.

Return to Cases

The developed press automation system increased production quantities by 3 to 5 times compared to manual methods and increased cycle times from 100 pieces/hour to 250-500 pieces/hour. It increased production quality by minimizing error rates and offered a lower-cost production process. Thanks to Industry 4.0 integration, production processes have become traceable and downtime has been reduced. The system has created a safer, faster and more efficient production line by eliminating operator dependency. This innovative solution has provided a competitive advantage in the industry with cost savings and increase in production capacity.

Return to Cases